Cat 3208 injector pump removal. I was under a bit of a.

Cat 3208 injector pump removal. The document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3208 engine. Availability: in stock, ready to be shipped Aug 5, 2009 · I have a CAT 3208 that wouldn't start after running fine the day before. 6V-4069 3208 Fuel Drive Gear Puller Tool Kit Alt ST-325. To fix the problem, you had to add coolant, free the radiator from the obstruction, or replace the water pump. It's in a tractor, White 4-150. remove fuel injection lines. Remove fuel lines (1), (2) and (3) from the engine. Use the 8S2243 Wrench and remove the fuel injection pumps to be checked. I was brought up around machinery with Bosch style pumps (1940's and 50's Cat) and with them you bled the injectors by rolling the engine, and if there was air in the lines, you didn't get injection. Install the bolts and lines. Remove the fuel injection pump housing and governor as a unit. May 17, 2024 · Hi guys need to do some work on my 3208 at some point. 2. Probably one of the nicest FC Wanderlodges I have ever seen. I was under a bit of a 7. Also I have the engine at TDC and the pin in the injector pump notch: Is that all I need to keep it in time? Dec 4, 2023 · It will take time to remove all the parts connected to the fuel pump before you can remove that part. 12. Learn how to remove and install the fuel injection pump housing and governor on a Caterpillar 3208 engine. 00. Jan 20, 2024 · Installing the fuel pump on a CAT 3208 engine. Showing all 10 results. 3. Fuel injection- here the 3208 suffered from problems with the fuel transfer pump and injectors. CAT 3208 INJECTION PUMP REMOVAL TOOL - EXPERT Q&A You will need a timing pin (3P1544) and a special Cat tool (6V4069) to remove the pump. Feb 10, 2022 · Remove Fuel Injection Pump Housing & Governor. {if there is wear or groove on old throttle shaft} Dec 10, 2018 · Cat 416 perkins 4. The bushing that holds the fuel injection pump in the fuel injection pump housing must be kept tight. 9 Cummins, but I need to stay on topic. 13. No timing needed as it has a groove that has to align. Watch for the spring at the middle in the front but this is the only thing you need to watch for. Oct 4, 2011 · Remove cap plug, bar engine over until you can fit the timing pin in the hole on cam gear, this is #1 TDC. Put the fuel injection pump housing and governor in position on the engine. To check the timing, remove the timing pin and the Jan 9, 2021 · Hi Team, there is a special tool for the pencil injectors, maybe try Google--before it became available we used 2 suitable pry bars very carefully and with equal force trying not to bend the injector stem--if bent they may not be accepted as an exchange core--and may not work as designed if refitted--a test on an injector pop tester may or may not tell. Your current housing will probably need to be "rebushed" along with being "resealed" and possibly need a new throttle shaft, too. CT-S-3208EG40S{69851}, CT-S-3208EG40S, Caterpillar 3208, Caterpillar 3208 Engine Service Manual \(SN# 40S1 and Up\), Caterpillar Created Date 7/8/2009 10:41:44 AM Nov 8, 2021 · When a fuel injection pump is installed correctly, the plunger is through the sleeve and the adjustment lever is engaged with the groove on the sleeve. Jul 24, 2020 · Replacement of the fuel injection pump on a Cat 3208 in a FC Wanderlodge. Then when you fit the rebuilt pump, have pump shop show you where the timing pin hole is on the injection pump so it will be in correct timing position upon install. To learn more about this process, just continue to read our article. Swinging the radiator to get to the front of the engine. Anyone know a good way to get the gear loose without the "cat" puller. Install the tachometer drive shaft and tighten it to a torque of 3. Tighten the bushing to 80 ± 7 N·m (60 ± 5 lb ft). Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Feb 20, 2020 · 7. Follow the step-by-step instructions and tools needed for this procedure. Contaminants in a fuel system can damage injectors and cripple performance of the normally reliable 3208 diesel. Pumps rebuilt by Oregon Fuel Injection. When it’s time to perform maintenance and get that Cat purring again, we have fuel injectors and injector assemblies ready to ship. I drained the old yellow looking fuel put in fresh and purged the air, cracked the lines at the pump and spun it over. Gotta make a tool to press the shaft off the can gear. MONACO TOOL # 10070. It explores the topic so you have the best information possible to do this job yourself. Turn bolts (4) evenly until the drive gear is free of the shaft. Install tooling (B) into the camshaft drive gear for the fuel injection pump. •Install Fuel Injection Pump Housing & Governor 1. Install the governor housing on the fuel injection pump housing. Engine slung a rod in b Dec 8, 2015 · I think I got everything ready to remove the injection pump on my cat 3208, but don't have the tool to get the drive gear loose. If the sleeve falls off the pump plunger during removal, find it immediately and replace it on the pump plunger before removal of another fuel injection pump. Remove the fuel injection pump housing from tool (A). Used to remove fuel pump drive gear from taper on drive shaft before removing sleeve metering fuel system on 3208 Engines. Remove tooling (B). Remove plug from cover in fuel injection Part 1 This was about 3 hours the first day removing engine parts to get to the injection pump. 236. This is a High-Quality Stallion Alternative Tool! Applications: 3208. Apr 27, 2008 · I don't understand how this style of injection pump works, where it really isn't necessary to fully purge the injection lines to prevent an airlock. 3208-117-Add Feb 10, 2022 · 1. Be sure bolt (9) has the washer and O-ring seal on it when installed. Start By: a. Please spare me the boos on the 3208's I know what they are and it just has to be good enough, in a perfect world I'd replace with a 5. Fluid Spillage Containment. b. remove fan drive. INJECTION PUMP 3208 117 HP CAT $ 1,995. Using mirror to see bolts for injector pump. Remove bolt (4). The removal process involves: [1)] Using timing tools to lock the camshaft, [2)] Removing the tachometer drive components, [3)] Using another tool to unlock the drive gear, and [4)] Removing bolts and lines to separate the housing. NOTE: If a fuel injection pump is removed carefully, the sleeve will remain on the pump plunger. Dec 4, 2023 · The sources for this problem were a lack of coolant, a blocked radiator, or a bad water pump. Remove the fitting from timing hole (4) in the front Rebuilt Injection Pumps for Caterpillar 3208. Fuel System & Injectors 10070 - Gear Puller - Fuel Pump Drive Gear - CAT 3208 Engine. It is leaking fuel from the fuel pump and I need the timing pin and gear puller tool 3P1544 and 5P2371, upon watching a YouTube video of removal procedure both these items look quite simple so rather than purchasing through cat I was wondering if anyone would be able to give me a few dimensions if anyone owns these two tools and I'll just About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Feb 18, 2020 · Cat Engines Maintenance & Repair Guides. You’ll also appreciate that we offer both new and remanufactured options to meet everyone’s budget. . Includes high-quality Stallion equivalent of 6V-4069 5L-4041 2H-0191 6V-4088. :;,,-Plate f;, t/G/; O L/ 1 0S1616 Bolt 1 /4"-20 NC x 1" long 2 start by: a) remove air cleaner b)remove fuel injection lines c) Remove air inlet manifold 1. Install tool (A). c. There is no linkages or anything under the cover to the body of the injector pump. 8. remove air inlet manifold. The purge pump appears to b getting enough fuel to the pump and when loosened it is under pressure at the Jan 22, 2014 · Then you can remove the top of the injector pump, it can stick on the gasket pretty hard but a light blow sideways on the cover usually loosens it. Turn the crankshaft clockwise (as seen from the front of the engine) until the timing pin drops into the groove (slot) in the injection pump camshaft. end by: a) install fuel injection pump housing and governor FUEL INJECTION PUMP HOUSING AND GOVERNOR REMOVE FUEL INJECTION PUMP HOUSING AND GOVERNOR 11-1286 Tools Needed A B 3P1544 Timing Pin 1 se:;i;,. Dec 2, 2018 · Between Omaha and Des Moines, 7 miles South of I80: The rear governor housing MUST be removed, for any repair. goes into the notch in the camshaft for the fuel injection pumps. Apr 20, 2022 · This video show proper usage of fuel injector tools. The installation is the Feb 10, 2022 · Be sure the governor springs and gasket are in position on governor housing (8). Mar 31, 2016 · Its got that ol 3208 and doesn't have but a few hundred hrs on it but it has sit without being started for 10 to 15 yrs.

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